Kupanga bwino komanso kothandiza kwa chubu kapena chitoliro ndi nkhani yokonza magawo 10,000, kuphatikiza kukonza zida.Pokhala ndi zigawo zambiri zosuntha mumtundu uliwonse wa mphero ndi zida zilizonse zotumphukira, kutsatira ndondomeko yodzitetezera yomwe wopanga amalimbikitsa ndizovuta.Chithunzi: T&H Lemont Inc.
Ndemanga za mkonzi.Ili ndi gawo loyamba la magawo awiri pakukonzekera magwiridwe antchito a chubu.Werengani gawo lachiwiri.
Kupanga zinthu za tubular ndi ntchito yovuta ngakhale zinthu zili bwino.Mafakitole ndi ovuta, amafuna kukonzedwa nthawi zonse ndipo, malingana ndi zomwe amapanga, mpikisano ndi woopsa.Opanga zitoliro zachitsulo ambiri akukakamizidwa kwambiri kuti achulukitse nthawi kuti achulukitse ndalama ndikusiya nthawi yochepa yokonzekera kukonza.
Zomwe zili mumakampani masiku ano sizili bwino.Mtengo wazinthu ndi wokwera modabwitsa, ndipo kubweretsa pang'ono sikwachilendo.Tsopano kuposa kale lonse, opanga mapaipi amayenera kukulitsa nthawi ndikuchepetsa zinyalala, ndipo kubweretsa pang'ono kumatanthauza kufupikitsa nthawi yopanga.Kuthamanga kwakufupi kumatanthauza kusintha kosalekeza, komwe sikuli kugwiritsa ntchito bwino nthawi kapena ntchito.
"Nthawi ndiyofunikira masiku ano," atero a Mark Prasek, North American Tubing and Tubing Sales Manager wa EFD Induction.
Kukambitsirana ndi akatswiri amakampani okhudza maupangiri ndi njira zopezera phindu pabizinesi yanu kumawulula mitu ina yomwe imabwerezedwa:
Kuyendetsa mbewu pachimake kumatanthauza kukhathamiritsa zinthu zambiri, zomwe zambiri zimalumikizana, kotero kukhathamiritsa bwino kwa mbewu sikophweka nthawi zonse.Mawu otchuka ochokera kwa wolemba m’danga la The Tube & Pipe Journal, Bud Graham, akupereka chidziŵitso: “Mphero ndi poyikapo zida.”Kudziwa zomwe chida chilichonse chimachita, momwe chimagwirira ntchito, komanso momwe chida chilichonse chimagwirira ntchito ndi ena ndi gawo limodzi mwa magawo atatu a njira yopambana.Kuonetsetsa kuti chilichonse chikuthandizidwa ndikulumikizana ndi gawo lina lachitatu.Chachitatu chomaliza chimaperekedwa ku mapulogalamu ophunzitsira oyendetsa, njira zothetsera mavuto ndi njira zogwirira ntchito zapadera kwa aliyense wopanga chitoliro kapena chitoliro.
Kuganizira koyamba kwa ntchito yabwino ya zomera sikukhudzana ndi chomeracho.Zopangira izi, zomwe zimapindula kwambiri ndi mphero yogubuduza, zikutanthawuza kupeza zambiri mwa koyilo iliyonse yomwe imaperekedwa ku mphero.Zimayamba ndi kusankha kugula.
kutalika kwa coil.Nelson Abbey, mkulu wa kampani ya Abbey Products ku Fives Bronx Inc. Kugwira ntchito ndi zitsulo zazifupi kumatanthauza kugwira nsonga zambiri.Mapeto aliwonse a mpukutuwo amafunikira kuwotcherera kwa butt, ndipo kuwotcherera kwa matako kumapanga zidutswa.
Chovuta apa ndi chakuti makoyilo aatali kwambiri amatha kugulitsidwa mochulukira, pomwe makoyilo amfupi amatha kupezeka pamtengo wabwinoko.Wogula atha kufuna kusunga ndalama, koma si momwe anthu amawonera.Pafupifupi aliyense amene amayendetsa fakitale amavomereza kuti kusiyana kwamitengo kuyenera kukhala kwakukulu kuti kulipirire kutayika kwa kupanga komwe kumakhudzana ndi kuzimitsidwa kowonjezera kwa mbewu.
Kulingalira kwina, Abby akuti, ndi mphamvu ya decoiler ndi zoletsa zina zilizonse polowera mphero.Zitha kukhala zofunikira kuyika ndalama pazida zolowera zamphamvu kwambiri kuti muzitha kunyamula ma rolls akulu, olemera kuti mutenge mwayi wogula masikono akulu.
Kudula ndi chinthu chinanso, kaya kudula kumachitikira m'nyumba kapena kunja.Ma Slitter rewinder ali ndi kulemera kwakukulu ndi m'mimba mwake momwe angathe kupirira, kotero kufanana koyenera pakati pa roll ndi slitter rewinder ndikofunikira kuti muwonjezere zokolola.
Choncho, ndiko kugwirizana kwa zinthu zinayi: kukula ndi kulemera kwa mpukutuwo, m'lifupi lofunika la slitter, zokolola za slitter ndi mphamvu ya zipangizo zolowera.
Pereka m'lifupi ndi chikhalidwe.Sizikunena m'sitolo kuti mipukutu iyenera kukhala yolondola komanso kukula koyenera kuti ipange mankhwala, koma zolakwika zimachitika.Ogwiritsa ntchito mphero nthawi zambiri amatha kubweza m'lifupi mwake pang'ono kapena kupitilira, koma iyi ndi nkhani ya digiri.Kusamala kwambiri m'lifupi mwa slit complex ndikofunikira.
Mphepete mwazitsulo zachitsulo ndi nkhani yofunika kwambiri.Malinga ndi a Michael Strand, purezidenti wa T&H Lemont, magwiridwe antchito osasinthika opanda ma burrs kapena kusagwirizana kulikonse ndikofunikira kuti musunge wowotcherera mosasinthasintha kutalika kwa mzerewo.Kupiringa koyambirira, kupumula kwa nthawi yayitali ndi kubwezeretsanso kumagwiranso ntchito.Ma coils omwe sagwiritsidwa ntchito mosamala amatha kugunda, lomwe ndi vuto.Kapangidwe kake, kopangidwa ndi akatswiri opanga ma rolling die, amayamba ndi chingwe chathyathyathya, osati chopindika.
malingaliro a zida."Kupanga bwino kwa nkhungu kumakulitsa zokolola," akutero Stan Green, manejala wamkulu wa SST Forming Roll Inc., pozindikira kuti palibe njira imodzi yopangira chubu, chifukwa chake palibe njira imodzi yopangira nkhungu.Othandizira zida zodzigudubuza amasiyana ndipo njira zopangira zitoliro zimasiyanasiyana, motero zinthu zawo zimasiyananso.Zokolola zimasiyananso.
"Radius ya odzigudubuza pamwamba ikusintha nthawi zonse, choncho liwiro lozungulira la chida limasintha pamwamba pa chida chonsecho," adatero.Inde, chitolirocho chimadutsa pamphero pa liwiro limodzi lokha.Choncho, mapangidwe angakhudze zokolola.Iye adaonjeza kuti kusapanga bwino kumawononga zinthu chida chikakhala chatsopano ndipo zimangokulirakulira pomwe chidacho chikavala.
Kwa makampani omwe sapereka maphunziro ndi kukonza, kupanga njira yopititsira patsogolo ntchito ya mbewu kumayamba ndi zoyambira.
"Mosasamala kanthu za mtundu wa zomera ndi zomwe zimapanga, zomera zonse zimakhala ndi zinthu ziwiri zofanana - ogwira ntchito ndi njira zogwirira ntchito," adatero Abbey.Kugwira ntchito pamalowa mosasinthasintha kwambiri kumadalira maphunziro okhazikika komanso kutsatira njira zolembedwa, adatero.Kusagwirizana pamaphunziro kumabweretsa kusiyana pakukhazikitsa ndi kuthetsa mavuto.
Kuti apindule kwambiri ndi makinawo, wogwiritsa ntchito aliyense ayenera kugwiritsa ntchito njira zokhazikitsira ndi kuthetsa mavuto, wogwiritsa ntchito kwa woyendetsa ndikusintha kusintha.Kusiyanasiyana kulikonse m'machitidwe nthawi zambiri kumaphatikizapo kusamvetsetsana, zizolowezi zoipa, kuphweka, ndi njira zogwirira ntchito.Izi nthawi zonse zimabweretsa zovuta pakuwongolera bwino bizinesi.Mavutowa amatha kukhala akunyumba kapena kuchitika pamene wogwiritsa ntchito wophunzitsidwa atalembedwa ganyu kuchokera kwa wopikisana naye koma gwero lake ndi losafunikira.Kusasinthasintha ndikofunikira, kuphatikiza ogwira ntchito omwe amabweretsa chidziwitso.
"Zimatenga zaka kuti mupange makina opangira mphero, ndipo simungadalire pulogalamu yamtundu umodzi," adatero Strand."Kampani iliyonse imafunikira pulogalamu yophunzitsira yogwirizana ndi momwe imagwirira ntchito komanso momwe imagwirira ntchito."
"Makiyi atatu ogwiritsira ntchito bwino ndikukonza makina, kukonza zinthu ndi kuwongolera," atero a Dan Ventura, Purezidenti wa Ventura & Associates."Makinawa ali ndi zinthu zambiri zosuntha - kaya ndi mphero yokha kapena zotumphukira zomwe zimalowera kapena potulukira, tebulo lovina kapena chilichonse - kukonza nthawi zonse ndikofunikira kuti zisungidwe bwino."
Strand anavomera.Iye anati: “Zonse zimayamba ndi njira yodzitetezera."Izi zimapereka mwayi wabwino kwambiri wogwirira ntchito yopindulitsa pafakitale.Ngati wopanga zitoliro amangoyankha pazidzidzidzi, ndiye kuti sizingachitike.Zimadalira pavuto lotsatira. "
"Chida chilichonse mufakitale chiyenera kusinthidwa," adatero Ventura."Kupanda kutero mafakitale adzaphana."
"Nthawi zambiri, mipukutu ikapitilira moyo wawo wothandiza, imaumitsa ndipo pamapeto pake imasweka," adatero Ventura.
"Ngati ma windrows sakusungidwa bwino ndikusamalidwa nthawi zonse, tsiku lidzafika pamene adzafunika kukonza mwadzidzidzi," adatero Ventura.Ngati zida zikananyalanyazidwa, akuti, zida zochulukirapo kuwirikiza katatu zikanafunika kuchotsedwa kuti zikonzedwe kuposa zina.Zimatenganso nthawi yayitali komanso zimawononga ndalama zambiri.
Strand adanenanso kuti kuyika ndalama pazida zosungirako kungathandize kupewa ngozi.Ngati chida chimagwiritsidwa ntchito pafupipafupi, ndiye kuti pamafunika zida zosinthira zambiri kuposa zida zomwe sizimagwiritsidwa ntchito pafupipafupi.Kukhoza kwa chida kumakhudzanso mlingo wa kuyembekezera.Nthiti zimatha kuthyoka pa chida chokhala ndi nthiti ndipo zodzigudubuza zimalolera kutentha kwa chipinda chowotcherera, mavuto omwe savutitsa kupanga ndi kulinganiza zogudubuza.
"Kukonza nthawi zonse ndikwabwino pazida, ndipo kuyanika koyenera ndikwabwino pazomwe zimapangidwira," adatero.Ngati anyalanyazidwa, ogwira ntchito m'mafakitale amathera nthawi yambiri akuyesera kuti agwire.Nthawi yomwe ingagwiritsidwe ntchito popanga mankhwala apamwamba omwe amafunidwa pamsika.Zinthu ziwirizi ndi zofunika kwambiri, koma nthawi zambiri zimanyalanyazidwa kapena kunyalanyazidwa, kotero kuti Ventura amakhulupirira kuti amapereka mpata wabwino kwambiri wopeza bwino chomera, kukulitsa zokolola, ndi kuchepetsa zinyalala.
Ventura ikufanana ndi kukonza mphero ndi zogwiritsidwa ntchito ndi kukonza magalimoto.Palibe amene angayendetse galimoto makilomita masauzande ambiri pakati pa kusintha kwa mafuta ndi kuwomba tayala.Izi zidzabweretsa kukonzanso kokwera mtengo kapena ngozi, komanso kwa zomera zosasamalidwa bwino.
Kuwunika kwanthawi ndi nthawi kwa zida pambuyo poyambitsa kulikonse ndikofunikira, adatero.Zida zowunikira zimatha kuwulula zovuta monga ma microcracks.Kuzindikiritsa kuwonongeka koteroko mwamsanga chidacho chikachotsedwa pamakina, osati chisanakhazikitsidwe kuti chidutse chotsatira, chimalola nthawi yochuluka kupanga chida chosinthira.
"Makampani ena akhala akugwira ntchito nthawi zonse panthawi yotseka," adatero Greene.Iye ankadziwa kuti zingakhale zovuta kukwaniritsa nthawi yopuma panthawi ngati imeneyi, koma adanena kuti zinali zoopsa kwambiri.Makampani onyamula katundu ndi onyamula katundu amakhala olemetsa kwambiri kapena ali ndi antchito ochepa, kapena onse awiri, kotero kuti zotumiza sizikuperekedwa pa nthawi yake masiku ano.
"Ngati china chake chasweka pafakitale ndipo muyenera kuyitanitsa china, mutani kuti mubweretse?"– iye anafunsa.Zoonadi, kutumiza mpweya kumakhala kotheka nthawi zonse, koma izi zikhoza kuwonjezera mtengo woperekera.
Kukonza mphero ndi mipukutu sikungotsatira ndondomeko yokonza, komanso kugwirizanitsa ndondomeko yokonza ndi ndondomeko yopangira.
Kuzama ndi kuzama kwa chidziwitso ndikofunikira m'mbali zonse zitatu - magwiridwe antchito, kuthetsa mavuto ndi kukonza.Warren Whitman, wachiwiri kwa purezidenti wa bizinesi ya T&H Lemont's Die and Die, akuti makampani omwe ali ndi fakitale imodzi kapena ziwiri zokha zomwe azigwiritsa ntchito nthawi zambiri amakhala ndi anthu ochepa kuti azisamalira mpheroyo ndikumwalira.Ngakhale ogwira ntchito yokonza zinthu ali odziwa, madipatimenti ang'onoang'ono alibe chidziwitso chochepa poyerekeza ndi madipatimenti akuluakulu okonza, zomwe zimaika antchito ang'onoang'ono pamavuto.Ngati kampaniyo ilibe dipatimenti ya uinjiniya, dipatimenti yautumiki iyenera kuthana ndi kukonzanso palokha.
Malinga ndi a Strand, kuphunzitsa ogwira ntchito ndi kukonza zinthu ndikofunika kwambiri kuposa kale.Kupuma pantchito komwe kumakhudzana ndi okalamba okalamba kumatanthauza kuti zambiri zamafuko zomwe zidathandizira makampani kuthana ndi zovuta zawo zikuchepa.Ngakhale opanga mapaipi ambiri amathabe kudalira upangiri ndi chitsogozo cha ogulitsa zida, ngakhale izi sizili zazikulu monga momwe zidakhalira kale ndipo zikucheperachepera.
Njira yowotcherera ndi yofunika kwambiri ngati njira ina iliyonse yomwe imachitika popanga chitoliro kapena chitoliro, ndipo udindo wa makina otsekemera sungathe kuchepetsedwa.
Kuwotcherera kwa induction."Lero, pafupifupi magawo awiri mwa atatu a malamulo athu ndi obwezera," adatero Prasek."Nthawi zambiri amalowetsa zowotcherera zakale, zovuta.Pakali pano, kudutsa ndiye dalaivala wamkulu. ”
Malinga ndi iye, anthu ambiri adagwa kumbuyo kwa mipira isanu ndi itatu chifukwa yaiwisi idatuluka mochedwa.“Nthaŵi zambiri, zinthu zikafika, wowotchera amachoka,” iye anatero.Chiwerengero chodabwitsa cha opanga mapaipi ndi mapaipi amagwiritsa ntchito makina otengera luso la vacuum chubu, zomwe zikutanthauza kuti amagwiritsa ntchito makina omwe ali ndi zaka zosachepera 30.Chidziwitso pakukonza makina otere sichabwino, ndipo ndizovuta kupeza machubu olowa m'malo okha.
Vuto la opanga machubu ndi machubu omwe amawagwiritsabe ntchito ndi momwe amakalamba.Iwo samalephera mwatsoka, koma amatsitsa pang'onopang'ono.Njira imodzi ndiyo kugwiritsa ntchito kutentha kwapang'onopang'ono ndikuchepetsa liwiro la mphero kuti libwezere, zomwe zingapewe mosavuta mtengo wamalipiro woyika zida zatsopano.Izi zimapanga chinyengo chakuti zonse zili bwino.
Malinga ndi Prasek, kuyika ndalama pagwero lamphamvu lamagetsi atsopano opangira kuwotcherera kungachepetse kwambiri kugwiritsa ntchito mphamvu pamalopo.Mayiko ena, makamaka omwe ali ndi anthu ambiri komanso ma gridi odzaza, amapereka kuchotsera kowolowa manja atagula zida zogwiritsa ntchito mphamvu.Anawonjezeranso kuti chilimbikitso chachiwiri pakuyika ndalama muzinthu zatsopano ndikuthekera kwa kuthekera kwatsopano kopanga.
"Nthawi zambiri, chowotcherera chatsopano chimakhala chothandiza kwambiri kuposa chakale ndipo chimatha kusunga madola masauzande ambiri popereka mphamvu zowotcherera popanda kukweza mphamvu," adatero Prasek.
Kuyanjanitsa kwa inductor ndi resistor ndikofunikiranso.John Holderman, woyang'anira wamkulu wa EHE Consumables, akuti telecoil yowoneka bwino komanso yoyikapo ili ndi malo abwino kwambiri pokhudzana ndi gudumu lowotcherera ndipo imafunikira chilolezo choyenera komanso chokhazikika kuzungulira chitoliro.Ngati atayikidwa molakwika, koyiloyo idzalephera msanga.
Ntchito ya blocker ndi yosavuta - imalepheretsa kuyenda kwa magetsi, kuwalondolera m'mphepete mwa mzere - ndipo monga china chilichonse mu mphero yogubuduza, kuyimika ndikofunikira, akutero.Malo olondola ndi pamwamba pa weld, koma izi sizongoganizira zokhazokha.Kuyika ndikofunikira.Ngati amamangiriridwa ndi mandrel kuti si amphamvu mokwanira, udindo wa bollard akhoza kusintha ndipo kwenikweni kukoka ID pamodzi pansi pa chitoliro.
Potengera zomwe zikuchitika pazakudya zowotcherera, malingaliro ogawanika a coil amatha kukhudza kwambiri nthawi yophukira.
"Mphero zazikuluzikulu zakhala zikugwiritsa ntchito mapangidwe a serpentine kwa nthawi yayitali," adatero Holderman."Kusintha koyilo yopangidwa ndi induction kumafuna kudula chitoliro, kusintha koyiloyo, ndikuidulanso pamakina ophera," adatero.Mapangidwe a ma coil ogawanika awiri amapulumutsa nthawi yonseyo ndi khama.
Iye anati: “Ankagwiritsidwa ntchito m’zigayo zazikulu ngati pakufunika kutero, koma kuti agwiritse ntchito mfundo imeneyi pazitsulo zing’onozing’ono zimafunika luso lapamwamba kwambiri.Opanga alibe chilichonse chogwirira ntchito."Chingwe chaching'ono, chokhala ndi zigawo ziwiri chili ndi zida zapadera komanso phiri lanzeru," adatero.
Ponena za njira yoziziritsa ya impedance, opanga mapaipi ndi mapaipi ali ndi njira ziwiri zazikulu: makina oziziritsa apakati a chomera, kapena njira yodzipatulira yopereka madzi, yomwe ingakhale yokwera mtengo.
"Ndi bwino kuziziritsa chopinga ndi choziziritsa choyera," adatero Holderman.Kuti izi zitheke, ndalama zazing'ono mu makina apadera opukutira mphero zoziziritsa kukhosi zitha kuonjezera moyo wa impedance.
Zoziziritsa kuzizira zimagwiritsidwa ntchito kwambiri pa zolepheretsa, koma zoziziritsa kuziziritsa zimatha kutola zitsulo zabwino.Ngakhale adayesetsa kutchera tinthu tating'ono mkati mwa fyuluta yapakati kapena kugwiritsa ntchito maginito apakati kuti agwire, ena adadutsa ndikulowa mu blocker.Awa si malo a ufa wachitsulo.
"Iwo amawotcha m'munda wolowetsamo ndikuwotcha kudzera m'thupi la resistor ndi ferrite, zomwe zimapangitsa kulephera msanga kutsatiridwa ndi kutseka kuti m'malo mwake," adatero Haldeman."Amamanganso pa telecoil ndipo pamapeto pake amawononga arc."
Nthawi yotumiza: Jan-15-2023